About Us
DFS Composites Ltd designs and manufactures cutting-edge composite tooling solutions for a global customer base across the wind energy and aerospace sectors. With a strong focus on sustainability and innovation, we pride ourselves on delivering high-performance engineering solutions that support the future of clean energy and advanced manufacturing.
The Role
We are seeking a Senior Mechanical Design Engineer to join our growing team. This role offers the opportunity to take ownership of the full lifecycle of tooling solutions — from initial concept through to detailed design, testing, inspection, and commissioning.
You will play a key role in delivering innovative engineering solutions while working closely with cross-functional teams and customers on a diverse range of projects.
Key Responsibilities
Design
Lead and manage design activities across multiple projectsDevelop concepts from customer requirements through to final designProduce high-quality CAD models, engineering drawings, and Bills of Materials (BOMs)Perform structural simulations using FEA toolsCarry out engineering calculations to support design decisionsEnsure compliance with relevant codes, standards, and internal proceduresReview and check designs, drawings, and calculationsSpecify appropriate components and materialsMaintain up-to-date knowledge of engineering principles, technologies, and best practicesDocumentation
Prepare design reports, FEA reports, and calculation documentation in line with ISO standardsConduct risk assessments and DFMEAsProduce user manuals and supporting technical documentation.Collaboration & Communication
Work effectively within a multidisciplinary teamParticipate in customer meetings as requiredCollaborate closely with production and installation teams throughout design and manufacturing phasesMentor and support junior engineersInstallation & Testing
Develop and document test procedures for new productsCarry out hands-on testing and validation activitiesTravel to customer and manufacturing sites to support installation, testing, and fault findingRequired Experience
Degree-level qualification in Engineering (any discipline considered)Minimum of 5 years’ relevant industry experienceDesirable Experience
Aerospace tooling experienceComposite tooling experienceExperience with lifting, handling, and positioning jigsKnowledge of mechanisms and automation systemsWhat We Offer
Opportunity to work on innovative, high-impact projects in renewable energy and aerospaceA collaborative and forward-thinking engineering environmentCareer development and progression opportunitiesCompetitive salary and benefits packageHow to Apply
Please submit your CV and a cover letter outlining your experience and suitability for the role.
Please note: We are not accepting applications from recruitment agencies for this position.
Job Types: Full-time, Permanent
Benefits:
Company pensionRelocation assistanceWork authorisation:
United Kingdom (preferred)Work Location: In person…