Mechanical Design Engineer

The Mechanical Design Engineer will contribute to the design and development of advanced, hand‑held premium consumer products. The role demands strong technical ownership, a delivery‑focused mindset, and the ability to produce high‑quality engineering work within fast‑paced development cycles. Success requires meticulous attention to detail, accountability for outcomes, and the ability to collaborate effectively across disciplines.

LOCATION

This role will be based in our Cambridge R&D Facility.

JOB ROLE AND RESPONSIBILITIES

Concept Creation & Prototyping

• Collaborate closely with Industrial Design, Electronics, and Product Innovation teams to generate early‑stage concepts for evaluation and testing.
• Develop product assembly concepts, space models, and feasibility layouts.
• Apply ergonomic and usability principles to hand‑held product concepts.
• Produce prototypes and iterate designs based on testing insights.

Product Development

• Demonstrate mechanical engineering fundamentals to develop robust, manufacturable designs.
• Define key design parameters to support creepage, clearance, and ESD compliance.
• Demonstrate strong capability in:
  • Concept generation and problem solving
  • 3D CAD (complex surfacing and solid modelling)
  • Detailed part design and 2D engineering drawings
  • Materials selection and manufacturing process definition
  • Rapid prototyping and hands‑on lab techniques
  • Deliver designs suitable for injection moulding, die casting, extrusion, sheet metal, and a range of finishing processes.
  • Own the 3D CAD database and ensure accurate, complete 2D documentation.
  • Perform analytical tasks such as tolerance analysis, FMEA, DFSS, mould flow interpretation, and FEA.
  • Apply DFM/DFA principles, create Bills of Materials, and support part approval and tooling qualification.
  • Work independently or as part of a wider team of Design and Project Engineers.

Transfer to Manufacture

• Support the release of final design and manufacturing data to suppliers and manufacturing partners.
• Engage regularly with external suppliers to review DFM/DFA feedback and resolve technical issues.

REQUIREMENTS

• Degree or HND/HNC in Mechanical Engineering or a related discipline, with product design and development experience.
• Minimum of 3 years’ experience developing electrical or electro‑mechanical products.
• Experience designing components for high‑temperature or demanding environments is advantageous.
• Must have strong skills and experience with 3D CAD systems and must be able to use both surfacing and solid modeling techniques, specifically SolidWorks.
• Experience in part development using the following processes: injection moulding, die casting, aluminium extrusion, sheet metal, die‑cut films and tapes.
• Simulation skills in the SolidWorks suite of products including FEA simulation.
• Methodical approach with excellent attention to detail.
• Exceptional planning and organising skills working within exacting timescales.
• Ability to cope well in a fast‑moving organisation and under delivery pressures.
• Experience of Handheld consumer product development.
• Experience of designing components used in consumer product and /or high temperature applications would be a benefit.
• An understanding of transferring electrical/electronic products into manufacture and an awareness of the standard EN 60335, is desirable.
• An understanding and skills in CFD Simulation using Ansys and plastic mould flow apps.
• Actively seeks to build and develop relationships both internally and externally.

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