NPI Quality Engineer

Purpose of the Role

Drive quality excellence for new product launches from concept through mass production. Ensure error-free documentation, meet launch quality metrics, and coach internal teams and suppliers. Apply APQP, PPAP, FMEA, SPC, and other quality tools to secure successful product launches.

Key Responsibilities

• Lead and support the APQP process for New Product Introduction (NPI) projects.
• Ensure design inputs, D-FMEAs, control plans, measurement system analysis (MSA), and process capability assessments are complete for launch readiness.
• Manage PPAP submissions: prepare, review, and submit packages including Part Submission Warrants, dimensional/material test results, control plans, and process flow charts; ensure compliance with customer requirements.
• Facilitate cross-functional Design/Process FMEA (D/P-FMEA) sessions and maintain FMEAs throughout design and production.
• Provide guidance to suppliers, driving PPAP reviews and APQP deliverables.
• Lead internal process audits, support corrective actions (8D), and monitor launch metrics such as PPM and defective parts per million.
• Chair quality gate meetings (design review, pre-launch, launch health check) to secure production approval.

Preferred Skills & Experience

• Strong hands‑on experience with AIAG‑VDA FMEA methodology.
• Proven NPI experience in automotive Tier 1 or Tier 2 suppliers, delivering full APQP and PPAP packages.
• Expertise in D‑FMEA/P‑FMEA processes, control plan development, SPC, MSA, process capability (Cp, Cpk), and DOE.
• Knowledge of IATF 16949 and ISO 9001 quality systems.
• Experience in plastics and/or complex assemblies is an advantage.
• Skilled in preparing and reviewing PPAP documentation and control plans.
• Familiarity with APIS IQ software for PFMEA and control plan management.
• Strong auditing, analytical, and problem‑solving capabilities.
• Excellent communication and cross‑functional influencing skills.
• Exposure to OEMs such as Jaguar Land Rover is a plus.
• Relevant qualifications: Degree, HND, HNC, IQA, or equivalent.

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