Controls & Automation Engineer

Company: Pro-Sight Vision
Apply for the Controls & Automation Engineer
Location: Sheffield
Job Description:

Job Descriptionhackajob is collaborating with Pro-Sight Vision to connect them with exceptional professionals for this role.

Controls & Automation Engineer

  • Job Title Controls & Automation Engineer
  • Location Office Based — between Sheffield and Leeds (M1 corridor)
  • Employment Type Permanent, Full-Time
  • Onsite Requirement Primarily office based; occasional factory and customer site visits (2 to

5 days/month average)

  • Department Software / Engineering / Automation

ROLE OVERVIEW

  • We are seeking a highly skilled and motivated Controls & Automation Engineer to join our
  • growing engineering team. The successful candidate will play an active role in the development of
  • new automated machines, working alongside our mechanical and electrical design teams from
  • concept through to production-ready systems. They will be responsible for designing, developing,
  • and commissioning PLC-based control systems and HMI interfaces, and will provide ongoing field
  • support including calibration visits, fault diagnosis, and troubleshooting at customer sites. This is
  • a technically demanding role requiring broad expertise across motion control, variable frequency
  • drives, and software development, combined with a practical hands-on approach to factory
  • acceptance testing and customer commissioning.
  • KEY RESPONSIBILITIES

Design, develop, and commission PLC programs for the control of industrial automation

  • machinery.
  • Collaborate with the mechanical and electrical engineering teams in the development of new
  • automated machines, from concept through to production-ready control systems.
  • Create and implement graphical HMI programs to complement and support PLC-based
  • control systems.
  • Select, configure, program and commission servo motor and drive systems for precision
  • motion control applications.
  • Select, configure, program and commission stepper motor and drive systems as appropriate
  • to application requirements.
  • Program and configure Variable Frequency Drives (VFDs) for the control of AC induction
  • motors.

Participate in factory acceptance testing (FAT) at our facility, working alongside the

  • production and engineering teams.
  • Travel to customer sites to carry out equipment start-up, commissioning, and
  • operator/maintenance training.
  • Produce clear and accurate technical documentation, including control narratives, wiring
  • schedules, operator manuals and commissioning records.
  • Provide on-site fault diagnosis and technical troubleshooting support at customer sites when
  • required.
  • Carry out calibration checks on customer premises to ensure continued accurate and reliable
  • operation of installed systems.
  • Work collaboratively with the wider engineering teams throughout the full project lifecycle.
  • Contribute to continuous improvement initiatives in engineering processes and documentation
  • standards.
  • Participate in occasional overseas commissioning trips as project requirements demand.

ESSENTIAL REQUIREMENTS

  • Experience & Qualifications
  • Minimum 5 years of hands-on, industry-based experience writing PLC programs for the
  • automation and control of industrial machinery. Allen-Bradley and/or Siemens.
  • Demonstrable experience developing HMI graphical interface programs in an industrial
  • environment.
  • Strong knowledge of motion control systems — including the selection, programming, and
  • commissioning of servo motors and drives.
  • Proven ability to programme and configure Variable Frequency Drives (VFDs) for induction
  • motor applications.
  • Experience of carrying out or supporting factory acceptance testing of automated machinery.
  • Demonstrable experience of equipment commissioning and/or customer training on site.
  • Proven ability to contribute to the development of new automated machines, working
  • collaboratively across engineering disciplines from initial specification through to production
  • sign-off.
  • Experience of visiting customer sites to carry out start-up, performance verification, and/or
  • fault diagnosis.

Personal Attributes

  • Exceptional attention to detail with a commitment to producing work of the highest accuracy.
  • Willingness and flexibility to visit customer sites for commissioning and training — estimated 2
  • to 5 days per month on average.
  • A professional, customer-facing manner suitable for on-site training and support activities.
  • Self-motivated and able to manage tasks independently while working effectively within a
  • team.
  • Willingness to travel occasionally overseas in support of international customer projects.

Experience working across multiple PLC platforms and/or HMI manufacturers

  • Practical experience with stepper motors and stepper drive systems.
  • Knowledge of industrial communications protocols (e.g. Profibus, Profinet, EtherNet/IP,
  • Modbus).
  • Ability to design electrical schematics and control panel layouts using dedicated electrical
  • CAD software.
  • Familiarity with one or more of the following electrical design packages: EPLAN, AutoCAD
  • Electrical, or Schneider Electric SEE Electrical.
  • Familiarity with machine safety standards and functional safety (e.g. EN ISO 13849, IEC
  • 62061).

TRAVEL & SITE WORK

  • This role is primarily office based. However, the successful candidate must be willing and able to
  • travel as part of their duties. Site work is expected to average between two and five days per
  • month, and will primarily involve:
  • Factory acceptance testing at our own facility.
  • Equipment start-up, commissioning and customer operator/maintenance training —
  • predominantly at customer sites local to our premises, typically not requiring overnight stays.
  • Scheduled calibration visits and performance verification checks at customer sites.
  • Reactive troubleshooting and fault diagnosis at customer sites when required.
  • Occasional domestic and international travel for commissioning activities at customer sites
  • further afield.

Posted: July 9th, 2026